Now that we have windows, we’ve moved on to doors. Several of the doors that we’ve gathered are antiques that we rescued from a barn in Amador City CA.
They’re very nice but they didn’t come with jambs or hinges so we had to buy a few new tools and learn a new skill.
The router and hinge jig allows the perfect dado for hinges once one gets the hang of it. The learning curve was not too steep and our first attempts were pretty close although there were a few goof ups which lead to much head scratching on how to fix it. In the end; however, we made all the mistakes disappear and we were happy with the result.
The real trick is making the hinge dados on both the jamb and the door align perfectly. This was tricky but doable.
On a side note, the new jambs were fabricated from old base boards salvaged from the hotel guest rooms. It’s old growth pine and is better than anything we could have purchased. More importantly, it was already paid for over a hundred years ago.
Another salvaged resource is the door hardware. The vintage iron is incredibly durable and can be taken apart, lubed and reinstalled without a problem. The only challenge is that most of it is coated in several thick layers of oil based paint. This can be overcome with a little help from Grandma’s crock pot which we found at the thrift store for eight bucks.
We learned this trick from a PBS show long ago and it’s simply a matter of submerging the hardware in water with a dash of dish detergent and cooking it for eight hours. The old paint to falls right off! After that, the hardware gets a coat of gloss black spray paint to imitate the original finish.